Tire
recycling line
1500 kg/hr
Model No.
TR088

Two production line
General features
:
·
Floor space
required 15m * 40m and 6m height
·
Manpower
required 4 per shift
·
Enclosed
water system included
·
Air cleaning
unit included
·
Electrical
control unit included
·
Freight and
installation is optional
·
Spare parts
and after sales services is provided
·
One year
warranty
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Line configuration in sequence
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1 - Tire Debeader
Model no. TD089
 |
The Tire Debeader has been specifically designed to remove steel
beads from truck tyres. Further destruction of the tire by
shredding is a task made considerably easier.
Operator protection is design feature which consider a high
priority. The Debeader shows this dedication to safety by
providing a fully enclosed cage around the operation of the
machine.
Tire Debeader removes the beads from radial truck tires.
Operation of the unit makes it a natural for shredding
operations. Removal of the bead wire prior to shredding allows
for a cleaner end product and provides less wear on the moving
parts of the shredder. This not only provides a smooth shredding
operation, but also cuts down on expensive maintenance down
time. |

Tire loading |

Tire debeaded |
Hard faced & toughened hooked sword, to promote high strength
with wear resistance designed to pull tough bead wire without
breaking the wires during extraction process.
Control of the debeading sword is via the lever operated control
at the near upper left corner of machine. This control is may
easily be mounted elsewhere, according to specific needs or
convenience.
All electrics are included. A master enclosure with all relays &
master switch is attached. All push buttons, all hoses are
included. |

Output steel
|

Debeading hook
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Advantages of debeaded tires :
·
Lower processing times
for shredding
·
Reduced maintenance
expenses
·
Higher rubber output
·
Reduced product size
·
Lower power consumption
General features:
·
Rugged design for
trouble-free service
·
Simple-to-operate hand
controls
·
Safety cage for tires
protects operator
·
Oil pressure and
temperature gauges
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Technical specifications:
1.
30Kw Electric Motor
2.
20 seconds Full Stroke
and return
3.
Specially designed Bead
Slot
4.
36 ton Pulling Strength
5.
Hydraulic tire holder
6.
Safety Cage
7.
Electronic on off
Controls
8.
Hydraulic Lever Controls
9.
Stationary and Mobile
Applications
10.
Suitable for most truck tires
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2 - Tire Cutter
Model no. TC090

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Tire cutter is designed to cut car, truck and rear tractor
tires. Range is up to 120 cm truck tires. The tire cutter adds
flexibility to your total tire cutting system by providing you
the opportunities of accepting tires up to 120 cm into your
system. The unit also allows your system to cut 60-70 truck
tires per hour or 120-150 car tires per hour.
The cutter is available as a portable or stationary unit and
can be powered by electric, diesel or gasoline engines.

Cutting blades
Hydraulic system
Technical Specifications: |
Weight |
1700
kg |

Output sample
|
Height |
150 cm |
Width |
150 cm |
Length |
300 cm |
Cycle Time |
10 Seconds |
Hydraulic Pressure |
3,000 psi |
Electric Motor |
30 HP 380 volt |
Blade Size |
1" x 3" x 25" |
3 - Belt Conveyor
Model no. BC017

Our belt conveyors are suitable for horizontal and inclining
conveying of grain and similar granulated materials in addition
to material conveying in production lines where gentle handling
is required to minimize damage of materials .
A belt conveyor is self-cleaning and feature economic and gentle
conveying. The belt conveyor is available for one-way and
reversible conveying is also available .

Technical specifications:
·
Simple design cuts installation and maintenance costs
·
Versatility to handle most materials in production lines or
feeding processes
·
Deep trough and 50cm wide belt moves high quantities.
·
Length of conveying is optional
·
All galvanized steel construction - Stainless is optional.
·
Diameter of belt drive is 20 cm with rubber lags to keep belt
straight
·
Large 10cm belt idler is crowned and self-cleaning
·
Low speed between 12 to 16 m/min
·
Belt tightener keeps belt at proper tension
·
Belt tilting is adjustable up to 75 degree to act as an elevator
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4 - Rubber Shredder
Model no. RS091

The rubber shredder is
specially designed to shred whole truk tyers . The rubber shredder will
produce in one pass shredded rubber chips of 16 mm or smaller size.
The rubber shredder is compact, economic and simple to operate. It is
designed to work at most efficiency when being used in conjunction with
debeader.

Tire cutting
Dust
suction system
Process and unique features:
Tyres are fed to the
processing chamber via a chain conveyor and the shredded rubber is
discharged via optional 600 mm wide belt conveyor
A low speed high torque cutting mechanism driven through a trouble free,
heavy-duty gearbox efficiency and consistently shreds input tires. The
gearbox is driven by an electric motor via drive belts. The cutting
mechanism consists of single horizontal rotating shaft to which a series of
rotating cutting arms are attached. Rotating cutting arms pass within a
series of fixed cutting arms located around the inner walls of the
processing chamber. Both the rotating and fixed cutter arms are fitted with
replaceable, resharpenable blades.
Shredded rubber is
discharged from the end of the processing chamber .

Output screen
Cutting blades
Technical Specification:
·
Power 125 Kw motor , 380
volt.
·
Drive heavy duty gearbox
with internal pressure lubrication system
·
Input capacity up to 1500
Kg of truck tires per hour
·
Output rubber shred is less
than 16 mm
·
51 blades on 17 rotating
arms & 76 blades on 4 fixed arms
·
Blade life approx. 500
hours
·
Various bearings oil
lubricated spherical and cylindrical roller bearings
·
Operators 1-2 for loading
tyres only 1-2 during maintenance
·
Safety emergency stop
switches, all moving parts enclosed
·
Auto reverse function for
blocking release
·
Dimensions 1.5 m long ,
1.5m wide , 2.5m high,
·
Machine weight 5,500 kg.

Output sample
5 -
Magnetic separator
Model no. MS095

Magnetic Separator can separate the raw materials with different
magnetic rigidities. The machine works under the magnetic force
and machine force. Magnetic Separators are designed to recover
ferromagnetic materials. The separators are available in designs
and sizes to provide solutions for all applications. The heart
of each separator is the magnetic system with its unique design,
which has a proven record of high efficiency.

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General Features :
-
Permanent magnet is used.
-
Stainless steel magnetic drum
-
Driven by 1 hp 380 V motor
-
Production capacity is 1500 kg/hr
-
Two ways output for steel and rubber
-
Compact and simple configuration
-
Structure and handling are simple
-
Installation in any existing lines is possible
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6 - Rubber Grinder
Model no.
RG092

The rubber grinder produces a range of
different sized rubber granules and powder from 16 mm shred .
The rubber grinder, fitted with four
granulating and four grinding chambers, It is specifically designed to both
granulate steel-free rubber chips of up to 16 mm in size, and grind
steel-free rubber chips without the overheating and low capacity problems .
The rubber grinder consists of two
electric motors; Each motor drives two water cooled processing chambers, all
mounted on a common table the discharged product is suitable for screening
and immediate sale or further processing.

Grinding disks
Unique
features :
The grinder is compact, economical and
simple to operate. It is designed to work most efficiency by feeding with
overhead hopper, This hopper being fitted with individual, variable speed,
feed augers for each processing chamber.
The cutting mechanism consists of a
series of replaceable, resharpenable fixed and rotating cutters of various
profiles. The rotating cutters are mounted on a water-cooled, splined shaft
and the fixed cutters retained within the water-cooled housing.

Dust suction system
The product is discharged from the
processing chambers into a common water-cooled trough auger, and from this
auger, can be screened and bagged or deposited onto the separator for fiber
separation and screening. The oversize product would generally be returned
to the feed hopper for further processing.
Basic
Specification:
·
Powered by two 50 Kw main motor , 380
·
Input capacity up to 1500 Kg /hr of
steel-free rubber chips,
·
16 mm max input size ,
·
Output rubber granules ranging in size
from 0.6mm up to 12 mm
·
Feed by one overhead feed hopper
·
Discharge Trough conveyor
·
Various blades quantities and
combinations of fixed and rotating blades .
·
Blade life approx. 500 hours.
·
Shaft Bearings on two grease
lubricated tapered roller bearings in a water-cooled housing and one
cylindrical roller bearing
·
Operators 1-2 for loading tires only
1-2 during maintenance
·
Safety Emergency stop switches,
·
All moving parts enclosed
·
Dimensions 3 m long , 2 m wide , 2 m
high excluding feed hopper ,
·
Weight 4,500 kg
7 - Auger Conveyor
Model no. AC048

Where heavy or rough product conditions are present an auger
conveyor can be a good solution for continuous product transfer
at any angle up to 80º . It is also a good fit where product
needs to be broken or reduced for transfer.
Technical Specification:
·
Auger conveyor is made
of painted high quality steel pipe
·
Pipe diameter is 10" ,
thickness 5 mm
·
Auger conveyor is
driven by 4 hp motor 380 volt .
·
It can be tilted up to
80º to ground.
·
The length of auger
conveyor is up to 3.5 meter .
·
Auger conveying
capacity up to 3.6 ton/hr.
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8 - Fiber Separator
Model no. FS093

The fiber separator is designed to meet the needs of recycling
operations and municipalities for fiber-free crumb rubber. This machine is
designed to work in conjunction with secondary fiber separators as fitted to
our screen.

Fiber separator in production line
Unique features :
The separator is compact, economic and simple to operate. It is
designed to process rubber powder at a rate up to 1500 kg per hour and after
initial set-up, not require any operator intervention.
The rubber is moved across a series of trays on the table by means
of a pair of vibratory motors attached to the underside of the table. Due to
the tray profiles and vibratory action, the fiber is brought to the top of
the rubber stream, where it is removed by a number of suction points
suspended above the table.
The removed fiber is blown into a cyclone where it is wet down by
water sprays around the cyclone inlet.

Fiber suction system
The wet fiber and excess water is discharged from the base of the
cyclone into a screen where the fiber is separated from the water and is
discharged into an auger, the auger depositing the fiber into bulk bags for
sale or disposal,

Suction system
The cleaned water is returned to a water storage tank for re-use.
The air discharged from the cyclone is filtered through a bag filter, to
remove any remaining fiber, prior to release in the atmosphere.
The same water storage tank can be used as a source of cooling water
for our shredders and grinders, the cyclone serving the dual purpose of
separating the fiber from the air stream and cooling the hot water returned
from the shredder and grinders.
The clean rubber is discharged from the fiber separator into an
auger for screening and bagging.

Drive system
Technical
Specification :
·
Vibrating motor 3 Kw 380 v in addition to augers motors
·
Production capacity up to 1500 kg/hr
·
All
moving parts are guarded for safety beside emergency push button
·
Overall dimension 2m length, 1.5m width and 1.5m high
·
Total weight is 800 kg.
9 - Screening &
Filling Machine
Model no. SF094

Screening and filling machine is designed to oid all of other
brands screen deficiencies. Shaped sieve frame design for
convenience and quick change of sieve (only 5 to 10 minutes
required) ; this design furthermore allow single-layer sieves,
double-layer sieves or triple-layer sieves to be mounted as
required.

Drive motor
Completely separate unit design; the resulting simple and easy
assembly and dismantling can be carried out by a single person
which means an even smoother production process.
Larger sieving area and higher performance form a machine of the
same dimensions.
The design of primary and secondary sieves ensures that fine
sieves are fully supported by primary sieves; as a result, fine
sieves have an exceptionally long service life which, apart from
keeping down costs, means a reduction in the number and length
of stoppages to the production process.

Weight calibration system |
ADVANTAGES
:
-
Saves time, 5-10 minute screen changes with "two" persons.
-
Steady, uninterrupted production.
-
Screens generally last longer with the combination of clean
ring and ball tray assembly.
-
Tapping balls do not contact the fine mesh screens.
-
The easiest way to change a screen cloth
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